Communication between the controllers is achieved using the canopen protocol. Figure 3 truck system components signal power for the internal control circuits and software is derived from the battery via the control fuse and key switch as shown.
Wavegen Testing
Sevcon controller wiring diagram. Sevcon gen4 g4827g4845g4865 product manual. 1015 harrisburg pike carlisle pa 17013. 24 36 gauge 36v uses white wire 36 48 gauge 36v uses green wire wh. We have a sevcon millipak 633t45312 from a 2009 bad boy buggy and the motor from the same bad boy buggy. Vcu additional wiring drawings. 20112018 20112018 3 comments on sevcon controller wiring diagram ebooks sevcon controller wiring diagram epub pdf.
I have installed the motor on an older ezgo rear end that i want to use for a custom project. Sevcon sc2000 manual w calibrator section. 24v will use the green low voltage wire 48 will use the white high voltage. 2 when operating normally the led will be on continuously. My ev wiring diagram sevcon millipak. Sevcon micropak powerpak codes.
Sevcon controller documents. If the diagnostic led is not illuminated or flashes the safety circuit may have tripped and the motor may not drive. 36v units depend on the bdi in your vehicle. We have been designing and manufacturing high quality motor controllers and system components for a variety of hybrid and electric vehicles for over half a century. Sevcon millipak 4q wiring old sevcon millipak 4q wiring sevcon millipak sbpm manual. I was going to use the sevcon controller but i can not find the appropriate wiring diagram that has a pin layout for this controller.
Sevcon is at the forefront of the ongoing global transition from fossil fuels to clean energy from internal combustion engines to hybrid and electric vehicles. The millipak controller contains a triple fail safe system to give a high level of safety. Sevcon millipak 4q manual. Sevcon controller diagnostic chart the sevcon controller is identified by its blue case 5 diagnostic codes 1 a light emitting diode led is used to indicate controller status. Sevcon controller 1 16 beeper yel blk gr wiring for the bdi will depend on your model. Sevcon gen4 g4827g4845g4865 data sheets.
Main harness and only provides power to system when charger is unplugged from ac power source. 4 if there is a vehicle fault the led will flash. 1 post 0. 3 if the controller is faulty the led will be off. This protocol also allows gen4 to communicate with other non sevcon canopen compliant devices. Vcu for leaf uqm motors manual.
The controller must be used with a line contactor as indicated in the wiring diagrams. Sevcon powerpak sem micropak sem. Sevcon powerpak codes. Sevcon millipak controller wiring diagram 2009104426 forums electric vehicle technology electric vehicle controllers and control systems. Book file pdf easily for everyone and every device. Sevcon powerpak series manual w calibrator section.
Gen4 simplified wiring video link.